Insulating Lithium Batteries with Coated Fabric Insulation

By |2025-11-10T10:29:45-08:00November 10th, 2025|

Lithium batteries are used to power a wide range of technologies, from electric vehicles to grid systems. Their growing energy density and compact design produce significant heat and electrical stresses that, without effective insulation, can reduce performance, shorten service life, and trigger failure. Coated fabric insulation offers a thin, flexible, and durable material solution that [...]

Can Coated Fabrics Prevent Thermal Runaway in EVs?

By |2025-10-27T01:51:20-07:00October 27th, 2025|

Electric vehicles (EVs) rely on high-performance lithium-ion batteries to deliver the power, range, and efficiency drivers expect from modern electric mobility. Their high energy density, however, introduces an engineering challenge: the risk of thermal runaway, a self-accelerating reaction that can transform a small cell failure into a wider thermal event if not properly contained. Effective [...]

An Engineer’s Guide to Advanced Fabric Coatings: From Liquid Silicone to PU Coatings

By |2025-10-06T02:11:56-07:00October 6th, 2025|

Fabric coatings are what turn ordinary textiles into engineered materials capable of resisting water, UV light, abrasion, and even fire. These coatings extend service life, improve reliability in extreme conditions, and allow fabrics to meet demanding industry standards. Two of the most widely used options are liquid silicone and polyurethane (PU). Each has distinct strengths, [...]

Robot Covers with Ducting Ports: A Solution for Thermal Management and Airflow

By |2025-07-22T01:36:37-07:00July 22nd, 2025|

Harsh manufacturing environments can be unforgiving, especially for industrial robots working in smelting lines, paint booths, or casting cells. These machines operate amid continuous exposure to heat, airborne particulates, and corrosive chemicals, which can accelerate wear on their internal systems. Without effective protection, robotic performance falters and critical components deteriorate. Maintaining thermal stability and a [...]

High-Performance Fabrics for Aerospace Applications

By |2025-07-07T00:33:04-07:00July 6th, 2025|

Originally published on 03/15/2022. This article has been updated with the latest information on high-performance fabrics for aerospace applications. Aerospace systems operate in conditions that test every material to its limit. Fabrics must withstand extreme heat, resist chemical exposure, and remain structurally sound without adding unnecessary weight. For decades, Mid‑Mountain Materials, Inc. has focused on [...]

Understanding Textile Ceramic Coatings in Manufacturing

By |2025-06-10T03:17:53-07:00June 2nd, 2025|

Manufacturing environments are unforgiving. Equipment operates under relentless heat, conveyor belts endure constant abrasion, and industrial insulation materials break down over time. Standard textiles, even those reinforced with synthetic fibers, degrade too quickly when exposed to extreme conditions. This leads to frequent maintenance, operational inefficiencies, and rising costs. Textile ceramic coatings provide a solution by [...]

The Benefits of Removable Insulation Blankets

By |2025-05-30T04:26:42-07:00May 29th, 2025|

Originally published on 06/30/22. This article has been updated with the latest information on removable insulation blankets. In industrial environments where high-temperature processes are the norm, effective thermal insulation is essential not only for operational efficiency but also for safety, compliance, and sustainability. Removable insulation blankets—also referred to as removable insulation jackets, thermal insulation covers, [...]

What is an Insulation Material?

By |2025-05-30T04:26:37-07:00May 5th, 2025|

Originally published on 03/15/2018. This article has been updated with the latest information on thermal insulation materials. High temperatures challenge performance in sectors like manufacturing, energy, and aerospace. Without proper insulation, heat moves through systems, reducing efficiency and increasing emissions. Engineers use thermal insulation materials to manage this risk. These materials reduce conduction, limit convection, [...]

Is PTFE Coating (Teflon) Safe? Exploring Safer Alternatives

By |2025-06-10T03:26:54-07:00April 26th, 2025|

Originally published on 01/26/22. This article has been updated with the latest information on PTFE coatings. The safety of industrial coatings has become an increasingly important topic as research advances our understanding of per- and polyfluoroalkyl substances (PFAS). PTFE (polytetrafluoroethylene), commonly known by the brand name Teflon, remains a versatile coating used across numerous industries [...]

Vertical Integration at Mid-Mountain Materials, Inc.

By |2025-06-17T15:28:29-07:00April 10th, 2025|

Originally published on 01/26/22. This article has been updated with the latest information on vertical integration. The past few years have exposed deep vulnerabilities in global supply chains, particularly for manufacturers dependent on specialized insulation materials and coatings. From labor shortages and transport delays to rising costs and limited raw material availability, the manufacturing [...]

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